Global Thin Film and Printed Battery Market Growth, Share, Size, Trends and Forecast (2025 - 2031)

• In January 2022- NGK signed a partnership with Exeter, a Swedish industrial company, to reach additional markets and expand new sectors by offering manufacturers low-power solutions and devices with prolonged or infinite battery life. As per the partnership, both companies would work closely to strengthen manufacturing capacity and enable each to bring products to market in areas such as the Internet of Things (IoT) and electronics (such as e-shelf labels, sensors, and remote controls).

• In December 2021- Molex acquired technology and intellectual property from Keyssa Inc., a key player in high-speed contactless connectors. The acquisition includes 350 filed patent applications, diversifying Molex's micro connector portfolio with highly flexible, cable-free connectors for device-to-device applications.

The global thin film and printed battery market is segmented by type, voltage, capacity, rechargeability, and application, reflecting the growing demand for lightweight, flexible, and energy-efficient power sources across various industries.

In terms of type, the market is divided into Thin Film Batteries and Printed Batteries. Thin film batteries are typically characterized by their compact size, high energy density, and lightweight properties, making them ideal for applications that require small, flexible power sources such as in consumer electronics and medical devices. These batteries use layers of active materials deposited onto a substrate, and their high performance in miniature electronics is a key driver of their growth. Printed batteries, on the other hand, are produced through printing technologies such as inkjet or screen printing, offering the potential for low-cost, scalable production. Printed batteries are gaining attention for use in smart cards, smart packaging, and wireless sensors, where low-cost, disposable, and lightweight power sources are needed.

Regarding voltage, the market is segmented into Below 1.5V, Between 1.5V & 3V, and Above 3V. Batteries below 1.5V are commonly used in applications like smart cards and small electronic devices where low power consumption is sufficient. Batteries in the 1.5V to 3V range are typically used in applications such as wireless sensors and wearable electronics, offering a balance between performance and size. Batteries with above 3V voltage are used in applications requiring higher power, such as medical devices and certain consumer electronics, where longer operational life and higher output are necessary.

The capacity segmentation, divided into Below 10 mAh, Between 10 mAh & 100 mAh, and Above 100 mAh, reflects the varying energy needs across applications. Below 10 mAh batteries are ideal for small, portable devices like smart cards and wireless sensors, whereas batteries in the 10 mAh to 100 mAh range are used for more energy-intensive applications such as medical devices and wearables. Above 100 mAh batteries are used in high-power devices like certain consumer electronics that require extended battery life.

In terms of rechargeability, the market is divided into primary and secondary batteries. Primary batteries, which are non-rechargeable, are often used in applications where long shelf life and simplicity are required, such as in smart packaging and disposable sensors. Secondary batteries, which are rechargeable, are more common in consumer electronics and medical devices, where longer-lasting power sources are essential.

The applications of thin film and printed batteries are widespread, including consumer electronics, smart cards, smart packaging, medical devices, and wireless sensors, each benefiting from the small, flexible, and efficient power sources these batteries provide. As demand for portable, flexible, and energy-efficient power solutions continues to grow across these industries, the thin film and printed battery market is expected to expand significantly, driven by technological advancements in battery performance, manufacturing processes, and material innovations.

Global Thin Film and Printed Battery Segment Analysis

In this report, the Global Thin Film and Printed Battery Market has been segmented by Type, Voltage, Capacity, Rechargeabilty, Application and Geography.

Global Thin Film and Printed Battery Market, Segmentation by Type

The Global Thin Film and Printed Battery Market is segmented by Type into Thin Films Batteries and Printed Batteries.

Thin Film Batteries are characterized by their ability to store energy in a very compact and lightweight form. These batteries consist of multiple layers of materials deposited onto a substrate, typically through vapor deposition or sputtering techniques. The result is a battery that is thin, flexible, and capable of being integrated into a wide variety of devices, including wearables, medical devices, and smart cards. Thin film batteries offer several benefits, including high energy density, long cycle life, and excellent safety characteristics. They are ideal for use in applications where space is limited, such as in implantable medical devices and small consumer electronics. As technology advances, thin film batteries are expected to see increased demand in flexible electronics and integrated power systems, driven by their ability to power devices with minimal weight and footprint.

Printed Batteries, on the other hand, are produced through printing technologies, such as screen printing or inkjet printing, which allow for large-scale, cost-effective manufacturing. Printed batteries can be fabricated on a variety of substrates, including paper, plastic, and even fabric, making them highly versatile. These batteries are particularly attractive for smart packaging, disposable sensors, and RFID tags, where low cost, flexibility, and disposable functionality are essential. Printed batteries are typically used in applications that do not require high energy density but need to be lightweight and inexpensive. Their ability to be produced on flexible substrates makes them ideal for use in smart textiles and electronic labels. Moreover, the low-cost production of printed batteries makes them particularly well-suited for high-volume, low-power applications like smart cards and consumer packaging.

The distinction between thin film and printed batteries lies in their manufacturing processes, energy density, and application suitability. Thin film batteries are more suitable for applications requiring high performance, longer lifespan, and compactness, such as wearables and medical devices. Printed batteries, with their lower cost and flexibility, are primarily used in disposable and low-power applications like smart packaging, RFID tags, and sensors. Both types of batteries cater to a growing demand for miniaturized, efficient, and cost-effective power solutions, and as technologies in both areas continue to evolve, the market for both types of batteries is expected to expand across diverse industries.

Global Thin Film and Printed Battery Market, Segmentation by Voltage

The Global Thin Film and Printed Battery Market is segmented by Voltage into Below 1.5V, Between 1.5V & 3V, and Above 3V.

Batteries with a voltage of Below 1.5V are primarily used in applications where low power consumption is crucial, and the devices require minimal energy for operation. These low-voltage batteries are commonly found in smart cards, RFID tags, disposable sensors, and other small electronic devices that do not require significant energy input. Thin film and printed batteries in this voltage range are also used in medical devices like wearable sensors and implantable devices that need only small amounts of energy for monitoring functions or signal processing. Their main advantage is the ability to power devices for extended periods while maintaining a compact and lightweight design, making them ideal for low-energy applications that do not need high voltage to function.

Batteries with a voltage Between 1.5V & 3V cater to medium-power applications, offering a balance between performance and energy efficiency. These batteries are widely used in wireless sensors, small medical devices, wearable electronics, and portable electronic gadgets. Devices like smartwatches, fitness trackers, and health monitoring devices often rely on these batteries, as they require sufficient voltage to run continuously without compromising size or weight. The 1.5V to 3V voltage range is optimal for powering devices that need more energy for functionality, such as display systems, small actuators, and communication modules. As wearables and IoT devices proliferate, the demand for batteries in this voltage range is expected to grow due to the need for more energy-efficient and longer-lasting power sources.

Batteries with a voltage Above 3V are designed for higher-power applications, typically used in devices that require substantial energy output for continuous or high-performance usage. These batteries are used in more demanding applications like medical devices, flexible displays, high-end wearables, and portable electronics that need longer battery life and higher voltage to support features such as real-time data processing, high-resolution displays, or extended sensor operations. The 3V+ range is essential for devices that need to operate for extended hours or that require more substantial power to drive multiple components simultaneously.

The segmentation of the thin film and printed battery market by voltage reflects the varying energy needs across industries. The Below 1.5V segment serves low-power, long-life applications; the 1.5V to 3V range is suitable for medium-power devices requiring a balance between performance and battery life; and the Above 3V category caters to high-performance electronics that demand substantial energy output. As the market continues to grow, particularly in wearables, medical devices, and IoT, the demand for batteries across all voltage segments will likely increase, each tailored to specific application requirements.

Global Thin Film and Printed Battery Market, Segmentation by Capacity

The Global Thin Film and Printed Battery Market is segmented by Capacity into Below 10 mAh, Between 10 mAh & 100 mAh, and Above 100 mAh.

Batteries with a capacity of Below 10 mAh are typically used in low-power, small-size applications where minimal energy is required for short-term use. These batteries are commonly found in products like smart cards, RFID tags, disposable sensors, and certain medical devices that require a small, compact power source. The primary advantage of this category is its ability to provide long-lasting power in a tiny form factor, making it ideal for applications that need to be as lightweight and unobtrusive as possible. Due to their small capacity, these batteries are often used in devices where energy consumption is low, and longevity is important, such as smart packaging and biometric authentication systems.

Batteries with a capacity Between 10 mAh & 100 mAh are used in applications requiring moderate power output, where the device needs a longer battery life but still needs to maintain a compact design. These batteries are often found in wearable electronics like smartwatches, fitness trackers, and wireless sensors, which need higher energy capacity to support continuous usage over a longer period. The 10-100 mAh capacity range is also suitable for small medical devices, such as hearing aids and portable diagnostic tools, where a balance between battery life and size is critical. The demand for batteries in this capacity range is expected to grow as wearables and portable health monitoring devices gain popularity.

Batteries with a capacity of Above 100 mAh cater to applications that require higher power outputs and longer operational times, typically in consumer electronics and medical devices that need substantial energy for continuous functioning. Devices such as wireless medical sensors, portable diagnostic equipment, and high-performance wearables rely on these higher-capacity batteries to ensure sufficient power without frequent recharging. In the consumer electronics space, batteries in this category can be used in flexible displays or larger wearable devices. These batteries offer the energy density needed for applications where performance is prioritized, and their higher capacity is crucial for maintaining longer usage times.

The segmentation of the thin film and printed battery market by capacity reflects the diverse power needs across industries, with each capacity tier serving specific market demands. As consumer electronics and wearable devices continue to evolve, the demand for batteries in the 10-100 mAh and Above 100 mAh ranges is expected to grow, especially in applications requiring both higher performance and extended battery life.

Global Thin Film and Printed Battery Market, Segmentation by Rechargeabilty

The Global Thin Film and Printed Battery Market is segmented by Rechargeabilty into Primary Batteries and Secondary Batteries.

Primary Batteries are non-rechargeable batteries that are typically used in applications requiring low power consumption, long shelf life, and minimal maintenance. These batteries are ideal for disposable devices or those where frequent recharging is not necessary. In the context of thin film and printed batteries, primary batteries are commonly used in smart cards, smart packaging, and single-use medical devices. These batteries offer the advantage of simplicity and reliability, with applications in products that are designed to be used until the battery is depleted and then discarded. Their use in RFID tags, environmental sensors, and other low-energy devices is growing, especially in sectors where cost-effective, long-lasting power sources are needed, without the concern for battery recharging.

Secondary Batteries, on the other hand, are rechargeable, making them suitable for applications where the battery needs to be used repeatedly over a longer period. These batteries are ideal for consumer electronics, medical devices, and wireless sensors, where the demand for high power and longer battery life is constant, and recharging is necessary. Wearable devices, such as smartwatches and fitness trackers, and IoT applications are major users of secondary thin film and printed batteries. These batteries are favored for their ability to provide sustained power and are often designed for flexibility and lightness, aligning with the compact and portable nature of the devices they power. Secondary batteries offer the benefit of being more environmentally friendly, as they can be recharged multiple times, reducing waste and the need for battery disposal.

The choice between primary and secondary batteries depends on factors such as the intended use, power requirements, cost considerations, and environmental impact. Primary batteries are generally favored in disposable and low-energy applications, while secondary batteries dominate rechargeable, high-performance devices where energy efficiency and long-term usage are critical. As technology evolves, the adoption of secondary thin film and printed batteries is expected to increase, driven by the demand for rechargeable, sustainable power solutions in emerging industries like wearables, medical devices, and smart technologies.

Global Thin Film and Printed Battery Market, Segmentation by Application

The Global Thin Film and Printed Battery Market is segmented by Application into Consumer Electronics, Smart Cards, Smart Packaging, Medical Devices, Wireless Sensors, and Others.

In the Consumer Electronics sector, the demand for thin film and printed batteries is driven by the increasing trend toward smaller, lighter, and more portable devices. These batteries are used in devices such as smartphones, wearables, and headphones, where compact size and high energy density are crucial. Thin film batteries, in particular, are well-suited for these applications due to their flexibility, enabling integration into flexible and curved devices without compromising on performance.

Smart Cards represent another significant application, as they require ultra-thin, flexible batteries to power applications like contactless payment systems and ID cards. The ability to integrate thin film and printed batteries into smart cards allows for a longer lifespan and better performance, making them ideal for secure transactions and identification purposes, particularly as the demand for cashless payments continues to rise globally.

In the Smart Packaging sector, thin film and printed batteries are increasingly used to enable interactive packaging that can track the freshness of products, activate sensors, or provide lighting. These batteries offer the ability to incorporate energy storage into packaging without significantly increasing its size or weight, enhancing the consumer experience in industries like food, pharmaceuticals, and logistics.

The Medical Devices industry is another major driver, where thin film and printed batteries power medical equipment such as wearable health trackers, implants, and sensors. These batteries are critical in providing reliable, long-lasting power for devices that monitor patient health or deliver treatments. The compact and lightweight nature of these batteries makes them ideal for integration into small medical devices that require both flexibility and high energy density.

In Wireless Sensors, thin film and printed batteries provide a crucial power source for IoT devices, environmental monitoring, and asset tracking. These sensors are used in a wide range of industries, including agriculture, automotive, and logistics, where low power consumption, compact size, and the ability to operate in remote or hard-to-reach locations are essential.

The Others category encompasses various niche applications, including RFID tags, smart textiles, and wearable devices. As technology continues to evolve, new applications are emerging, further expanding the use cases for thin film and printed batteries.Overall, the diverse applications of thin film and printed batteries across consumer electronics, smart cards, smart packaging, medical devices, wireless sensors, and other sectors underscore the growing demand for these flexible, efficient, and miniaturized power solutions. The continued development of battery technology will likely drive further adoption across these industries, contributing to market growth.

Global Thin Film and Printed Battery Market, Segmentation by Geography

In this report, the Global Thin Film and Printed Battery Market has been segmented by Geography into five regions; North America, Europe, Asia Pacific, Middle East and Africa and Latin America.

Global Thin Film and Printed Battery Market Share (%), by Geographical Region, 2024

The Global Thin Film and Printed Battery Market is segmented geographically into regions including North America, Europe, Asia-Pacific, Latin America, and the Middle East & Africa. Each region presents distinct opportunities and challenges, influenced by local market demands, technological advancements, and regulatory environments.

In North America, the market benefits from strong technological innovation and high adoption rates of advanced electronics and wearable technologies. The region's focus on research and development, combined with supportive infrastructure, fosters growth in both commercial and consumer applications of thin film and printed batteries.

Europe, with its emphasis on sustainability and green technologies, is experiencing increased demand for these batteries in various applications, including smart packaging and energy-efficient solutions. Asia-Pacific, being a major manufacturing hub, shows substantial growth due to high production capabilities and a growing market for consumer electronics and industrial applications. Latin America and the Middle East & Africa are emerging markets with growing adoption driven by increasing infrastructure developments and industrialization.