Polypropylene Foams Market

By Type;

Expanded Polypropylene Foams and Extruded Polypropylene Foams

By Application;

Automotive, Packaging, Consumer Products, and Others

By Geography;

North America, Europe, Asia Pacific, Middle East and Africa, and Latin America - Report Timeline (2021 - 2031)
Report ID: Rn836719775 Published Date: August, 2025 Updated Date: September, 2025

Polypropylene Foams Market Overview

Polypropylene Foams Market (USD Million)

Polypropylene Foams Market was valued at USD 1,539.99 million in the year 2024. The size of this market is expected to increase to USD 2,300.32 million by the year 2031, while growing at a Compounded Annual Growth Rate (CAGR) of 5.9%.


Polypropylene Foams Market

*Market size in USD million

CAGR 5.9 %


Study Period2025 - 2031
Base Year2024
CAGR (%)5.9 %
Market Size (2024)USD 1,539.99 Million
Market Size (2031)USD 2,300.32 Million
Market ConcentrationMedium
Report Pages392
1,539.99
2024
2,300.32
2031

Major Players

  • BASF SE
  • Borealis AG
  • DS Smith Plc
  • Furukawa Electric Co., Ltd
  • Kaneka Corporation
  • Mitsui Chemicals, Inc
  • Pregis Corporation

Market Concentration

Consolidated - Market dominated by 1 - 5 major players

Polypropylene Foams Market

Fragmented - Highly competitive market without dominant players


The Polypropylene Foams Market is gaining momentum as industries embrace lightweight, durable, and recyclable materials. Nearly 48% of packaging manufacturers have shifted toward polypropylene foams due to their excellent cushioning, thermal resistance, and cost efficiency. Their use is expanding rapidly in packaging, automotive, and consumer goods sectors, driving consistent demand.

Growing Adoption in Automotive Industry
The automotive sector contributes significantly to market expansion, with around 44% of OEMs adopting polypropylene foams for lightweight components. Their ability to improve fuel efficiency and reduce carbon emissions is positioning them as a key sustainable alternative in vehicle interiors, bumpers, and insulation applications.

Rising Demand from Packaging Solutions
Nearly 46% of protective packaging applications now incorporate polypropylene foams for product safety and durability. Their shock absorption properties and recyclability align with the increasing focus on sustainable packaging, enhancing their role in logistics and e-commerce industries.

Technological Advancements Driving Innovation
Innovations in foam extrusion and closed-cell technology are boosting material performance. Approximately 39% of new product developments in this space emphasize advanced foams with improved resilience, thermal stability, and reduced weight, catering to diverse industrial applications.

  1. Introduction
    1. Research Objectives and Assumptions
    2. Research Methodology
    3. Abbreviations
  2. Market Definition & Study Scope
  3. Executive Summary
    1. Market Snapshot, By Type
    2. Market Snapshot, By Application
    3. Market Snapshot, By Region
  4. Polypropylene Foams Market Dynamics
    1. Drivers, Restraints and Opportunities
      1. Drivers
        1. Sustainability
        2. Recyclability
        3. Lightweight
      2. Restraints
        1. High production costs
        2. Limited material flexibility
        3. Environmental impact of production
      3. Opportunities
        1. Advancements in manufacturing technology
        2. Growth in sustainable packaging
        3. Increased automotive applications
    2. PEST Analysis
      1. Political Analysis
      2. Economic Analysis
      3. Social Analysis
      4. Technological Analysis
    3. Porter's Analysis
      1. Bargaining Power of Suppliers
      2. Bargaining Power of Buyers
      3. Threat of Substitutes
      4. Threat of New Entrants
      5. Competitive Rivalry

  5. Market Segmentation
    1. Polypropylene Foams Market, By Type, 2021 - 2031 (USD Million)
      1. Expanded Polypropylene Foams
      2. Extruded Polypropylene Foams
    2. Polypropylene Foams Market, By Application, 2021 - 2031 (USD Million)
      1. Automotive
      2. Packaging
      3. Consumer Products
      4. Others
    3. Polypropylene Foams Market, By Geography, 2021 - 2031 (USD Million)
      1. North America
        1. United States
        2. Canada
      2. Europe
        1. Germany
        2. United Kingdom
        3. France
        4. Italy
        5. Spain
        6. Nordic
        7. Benelux
        8. Rest of Europe
      3. Asia Pacific
        1. Japan
        2. China
        3. India
        4. Australia/New Zealand
        5. South Korea
        6. ASEAN
        7. Rest of Asia Pacific
      4. Middle East & Africa
        1. GCC
        2. Israel
        3. South Africa
        4. Rest of Middle East & Africa
      5. Latin America
        1. Brazil
        2. Mexico
        3. Argentina
        4. Rest of Latin America
  6. Competitive Landscape
    1. Company Profiles
      1. BASF SE
      2. Borealis AG
      3. DS Smith Plc
      4. Furukawa Electric Co., Ltd
      5. Kaneka Corporation
      6. Mitsui Chemicals, Inc
      7. Pregis Corporation
  7. Analyst Views
  8. Future Outlook of the Market