Global Food Automation Market Growth, Share, Size, Trends and Forecast (2025 - 2031)

• In March 2023, ForgeOS integrated with Rockwell's Logix controllers and design and simulation software from Rockwell and READY Robotics. This integration aims to streamline robot integration and significantly reduce deployment time for industrial automation solutions.

• In January 2023, Teway Food implemented ABB's advanced automation solution, featuring 10 IRB 6700 robots, 65 IRB 360 delta fast picking robots, three IRB 660 robots, and a 3D vision system. These upgrades were undertaken to meet rising demand for compound seasoning, making Teway Food the pioneering company in its sector to adopt 3D vision-assisted robot positioning for feeding production lines.

In this report, the Food Automation Market has been segmented by Type, Source, Function, Application and Geography.

Food Automation Market, Segmentation by Type

The Food Automation Market has been segmented by Type into Vitamins, Minerals, Prebiotics, Nutritional Lipids, Probiotic Stater Cultures, Functional Carbohydrates, Plant & Fruit Extracts, Enzymes, and Proteins.

Vitamins

This segment leads the market with a share of approximately 21%. Vitamins, such as vitamin C, vitamin E, vitamin A, and B-complex vitamins, are key functional ingredients used in fortified foods, functional beverages, bakery products, and dairy formulations. Rising demand for health-promoting and immunity-boosting products continues to drive segment growth.

Minerals

This segment holds around 16% of the market. Minerals, including calcium, iron, magnesium, and zinc, are extensively used to enhance the nutritional profile of functional foods and beverages. Increasing consumer awareness about bone health, cognitive health, and metabolism support is fueling the demand for mineral-enriched food products.

Prebiotics

This segment contributes approximately 11% of the market. Prebiotics, such as inulin, fructooligosaccharides (FOS), and galactooligosaccharides (GOS), support gut health by promoting the growth of beneficial gut bacteria. They are increasingly incorporated into dairy products, functional drinks, bakery goods, and nutritional supplements.

Nutritional Lipids

This segment holds around 9% of the market. Nutritional lipids, such as omega-3 fatty acids, conjugated linoleic acid (CLA), and medium-chain triglycerides (MCTs), are gaining popularity for their proven benefits in supporting cardiovascular health, cognitive function, and weight management. They are widely used in functional foods, infant nutrition, and nutraceutical products.

Probiotic Starter Cultures

This segment accounts for about 12% of the market. Probiotic starter cultures are crucial for the production of fermented dairy products, functional beverages, and plant-based yogurts. The growing demand for gut-friendly and immune-boosting products is driving significant adoption of probiotic strains across global food and beverage markets.

Functional Carbohydrates

This segment represents nearly 8% of the market. Functional carbohydrates, including isomaltulose, polydextrose, and maltodextrin, are used to provide energy, enhance texture, and improve digestive health in a wide range of sports nutrition, bakery, confectionery, and infant nutrition products.

Plant & Fruit Extracts

This segment holds about 7% of the market. Plant and fruit extracts, such as green tea extract, cranberry extract, turmeric, and grape seed extract, are valued for their antioxidant and anti-inflammatory properties. These natural ingredients are increasingly used in functional beverages, health supplements, snacks, and cosmeceutical food products.

Enzymes

This segment captures around 4% of the market. Enzymes such as amylases, proteases, lipases, and cellulases are used to improve food processing efficiency and enhance nutritional value. They are key functional ingredients in bakery applications, dairy processing, beverage production, and functional confectionery.

Proteins

This segment holds approximately 12% of the market. Proteins, including whey protein, plant-based proteins (e.g., pea, soy, rice), and collagen peptides, are in high demand for their muscle-building, weight management, and overall wellness benefits. The rising popularity of sports nutrition products, functional beverages, and plant-based diets is fueling robust growth in this segment.

Food Automation Market, Segmentation by Source

The Food Automation Market has been segmented by Source into Plant, Animal, Microbial, and Synthetic.

Plant

This segment holds approximately 37% of the Food Automation Market by source. Plant-based sources, including herbs, spices, grains, and fruits, are widely used to produce natural flavors, extracts, functional ingredients, and bioactive compounds. The demand for plant-derived food automation solutions is driven by growing consumer interest in natural, organic, and clean-label products.

Animal

This segment accounts for around 22% of the market. Animal-derived sources provide enzymes, collagen, gelatin, and various bioactive peptides used in functional foods, nutraceuticals, and sports nutrition. Rising demand for high-protein foods and collagen-based products continues to support the growth of animal-sourced ingredients in automated food processing.

Microbial

This segment contributes approximately 25% of the market. Microbial sources, such as yeasts, bacteria, and fungi, are increasingly used to produce enzymes, probiotic strains, fermented ingredients, and vitamins through biotechnological processes. The segment benefits from advancements in fermentation technologies and growing demand for natural fermentation-based food solutions.

Synthetic

This segment represents around 16% of the market. Synthetic sources are used to produce flavor enhancers, preservatives, food colorants, and antioxidants that ensure cost-effectiveness and consistent performance in mass-market food applications. While demand for natural alternatives is growing, synthetic ingredients remain vital for ensuring shelf stability and scalability in automated food manufacturing.

Food Automation Market, Segmentation by Function

The Food Automation Market has been segmented by Function into Palletizing, Sorting & Grading, Picking & Placing, and Processing.

Palletizing

This segment holds approximately 28% of the Food Automation Market by function. Palletizing solutions are essential for automating the stacking of packaged goods onto pallets, enabling faster and more efficient warehouse operations. High demand from beverage, dairy, and bakery industries for robotic palletizers and automated material handling systems continues to drive segment growth.

Sorting & Grading

This segment accounts for around 25% of the market. Sorting and grading systems utilize vision inspection, artificial intelligence (AI), and machine learning to assess quality, size, shape, and color of products such as fruits, vegetables, meats, and seafood. Rising demand for consistent product quality and food safety compliance is fueling adoption across this segment.

Picking & Placing

This segment contributes approximately 19% of the market. Automated picking and placing systems enhance production speed and precision in packaging and assembly lines. Widely used in confectionery, dairy, and ready-to-eat meal production, these systems reduce labor costs and improve hygiene standards through non-contact handling of food products.

Processing

This segment represents about 28% of the market. Processing automation encompasses a wide range of solutions, including mixing, cutting, cooking, filling, and packaging processes. Growing demand for high-speed production lines, improved energy efficiency, and enhanced process consistency is driving investments in automated food processing equipment across industries such as meat & poultry, beverages, and snack foods.

Food Automation Market, Segmentation by Application

The Food Automation Market has been segmented by Application into Food, Beverages, Pharmaceuticals, Animal feed, and Personal care.

Food

This segment leads the Food Automation Market with a share of approximately 38%. Automation solutions are extensively deployed in food processing for applications such as mixing, cutting, sorting, packaging, and quality control. Rising demand for ready-to-eat meals, convenience foods, and packaged bakery products is driving investments in advanced food automation technologies.

Beverages

This segment holds about 26% of the market. Automation plays a crucial role in enhancing production efficiency and ensuring consistent product quality in the beverage industry. Applications include bottling, canning, filling, labeling, and palletizing for soft drinks, juices, alcoholic beverages, and functional drinks. The demand for high-speed filling lines and smart packaging solutions continues to fuel growth in this segment.

Pharmaceuticals

This segment contributes approximately 14% of the market. Automation technologies are widely adopted in the pharmaceutical sector for precise dosing, blister packaging, quality inspection, and track-and-trace solutions. Growing regulatory requirements for product safety and compliance are driving the demand for highly automated pharmaceutical production lines.

Animal Feed

This segment accounts for around 13% of the market. Automation in animal feed manufacturing improves batch consistency, ingredient handling, and mixing accuracy. Increasing demand for high-quality feed products and the need to streamline large-scale feed production are driving greater adoption of automated processing systems in this segment.

Personal Care

This segment holds about 9% of the market. Automation supports the personal care industry in formulation, filling, packaging, and quality control of cosmetics, skincare, haircare, and personal hygiene products. The demand for high-speed and flexible production lines, along with customized packaging solutions, is driving the growth of automation technologies in this sector.

Food Automation Market, Segmentation by Geography

In this report, the Food Automation Market has been segmented by Geography into five regions; North America, Europe, Asia Pacific, Middle East and Africa and Latin America.

Food Automation Market Share (%), by Geographical Region

North America

North America leads the Food Automation Market with a share of approximately 32%. The region benefits from a highly developed food processing industry and strong investments in advanced automation solutions. Growing demand for packaged foods, ready-to-eat meals, and functional beverages, along with an increased focus on energy-efficient manufacturing, continues to drive market growth in this region.

Europe

Europe accounts for around 27% of the market, driven by stringent food safety regulations and a strong emphasis on automation and digitalization across the food and beverage industry. Demand for robotic systems, smart packaging technologies, and sustainable production solutions is accelerating across sectors such as bakery, dairy, confectionery, and meat processing.

Asia Pacific

This fast-growing region contributes about 29% of the market. Rapid urbanization, growing middle-class income, and changing dietary habits are fueling demand for automated food production. Major economies like China, India, and Japan are witnessing substantial investments in processing, packaging, and material handling automation to meet the rising demand for convenience foods and premium food products.

Middle East and Africa

The Middle East and Africa region holds around 7% of the market. Growing consumption of processed foods and increasing investment in local food manufacturing capabilities are driving adoption of food automation technologies. The rising focus on improving product quality, ensuring food safety, and achieving operational efficiency is further supporting market growth across the region.

Latin America

Latin America represents approximately 5% of the market. Expanding food and beverage processing industries in countries such as Brazil, Mexico, and Argentina are fueling demand for automated processing and packaging solutions. The growing popularity of convenience foods and the increasing need for cost-efficient manufacturing are driving greater adoption of advanced food automation technologies across the region.

This report provides an in depth analysis of various factors that impact the dynamics of Global Food Automation Market. These factors include; Market Drivers, Restraints and Opportunities Analysis.

Drivers

• Increasing demand for efficiency
• Technological advancements in automation
• Labor cost reduction

• Rising food safety regulations: The global food automation market is experiencing significant growth due to the increasing stringency of food safety regulations. Governments and regulatory bodies across the world are imposing stricter standards to ensure food safety and quality, driven by concerns over public health and foodborne illnesses. These regulations mandate advanced measures for food production, processing, and packaging, which has fueled the adoption of automated technologies. Automation solutions, such as robotic systems, automated inspection, and monitoring equipment, help food manufacturers comply with these regulations by providing consistent, reliable, and precise processes that meet safety standards.

  As food safety regulations become more rigorous, there is a growing demand for sophisticated food automation technologies that can meet these standards efficiently. Automated systems equipped with advanced sensors, data analytics, and machine learning capabilities enable manufacturers to monitor production processes in real-time, detect contaminants, and ensure adherence to regulatory requirements. These technologies not only enhance the safety of food products but also streamline compliance documentation and reporting, reducing the burden on food manufacturers and helping them avoid potential fines or recalls.

  The trend towards stricter food safety regulations is expected to continue as consumer awareness of food safety issues increases and as governments adopt more comprehensive regulatory frameworks. This environment presents both challenges and opportunities for the food automation market. Companies that invest in innovative automation solutions will be well-positioned to meet evolving regulatory demands and maintain high standards of food safety. As a result, the food automation market is likely to see continued growth and technological advancements driven by the need for enhanced food safety measures.

Restraints

• High initial investment costs
• Complex system integration challenges
• Limited skilled workforce

• Maintenance and support issues: In the Global Food Automation Market, maintenance and support issues pose significant challenges for the smooth operation of automated systems. One major concern is the need for regular maintenance to ensure that automation equipment, such as robotic systems, conveyors, and sensors, functions efficiently. The complexity of these systems often requires specialized skills and knowledge for maintenance tasks. Companies may struggle to find qualified technicians who can perform preventive maintenance, troubleshoot issues, and repair equipment, leading to potential downtime and increased operational costs.

  Another issue is the integration of new technologies with existing systems. As food automation technologies rapidly evolve, businesses face difficulties in ensuring that new equipment and software updates are compatible with their current systems. This challenge can result in disruptions to production processes and require ongoing support from vendors to manage software upgrades, system compatibility, and data integration. Companies must invest in training and support services to keep pace with technological advancements and avoid potential operational inefficiencies.

  There are concerns related to the long-term support and service agreements provided by vendors. Food automation systems often come with warranties and service contracts, but the scope of these agreements can vary significantly. Companies may encounter issues with service response times, coverage limits, and the cost of extended support contracts. Effective management of these agreements is crucial for ensuring that companies receive timely and adequate support for their automation systems, thus preventing prolonged downtimes and maintaining production efficiency.

Opportunities

• Growth in smart packaging
• Expansion in emerging markets
• Adoption of AI technologies

• Advancements in robotics and sensors: The Global Food Automation Market is experiencing a transformative phase driven by significant advancements in robotics and sensors. Robotics technology has revolutionized food processing and packaging by enhancing efficiency, precision, and scalability. Modern robotic systems are equipped with advanced algorithms and machine learning capabilities that enable them to perform complex tasks such as sorting, packaging, and quality control with minimal human intervention. These robots are designed to handle a variety of food products, from delicate fruits and vegetables to more robust packaged goods, ensuring consistency and reducing the likelihood of contamination. The integration of robotic automation in food production lines helps companies meet growing consumer demands for faster production times and higher product quality.

  Advancements in sensor technology are playing a crucial role in the evolution of food automation. Sensors such as vision systems, infrared sensors, and force sensors are increasingly being used to monitor and control various aspects of food processing. Vision systems, for example, employ high-resolution cameras and sophisticated image processing algorithms to detect defects, measure dimensions, and ensure product quality in real time. Infrared sensors are used for temperature monitoring and ensuring optimal cooking or cooling processes, while force sensors provide precise measurements for tasks such as portioning and mixing. These sensors enable automated systems to make real-time adjustments, leading to improved efficiency and consistency in food production processes.

  The convergence of robotics and sensor technologies is fostering the development of more intelligent and adaptable food automation systems. Advances in data analytics and artificial intelligence are enabling robots and sensors to learn from their operations and optimize performance over time. For instance, machine learning algorithms can analyze sensor data to predict equipment failures or identify inefficiencies, leading to proactive maintenance and operational improvements. This synergy between robotics and sensors not only enhances productivity but also supports innovations in food automation, such as the creation of autonomous food production lines and the implementation of predictive maintenance strategies. As these technologies continue to evolve, they will drive further advancements in the food automation sector, shaping the future of food production and processing.

Key players in Global Food Automation Market include:

• ABB Ltd
• Rockwell Automation, Inc
• Mitsubishi Electric Corporation
• Siemens AG
• Honeywell International Inc
• Emerson Electric Co
• KUKA AG
• Yaskawa Electric Corporation
• Schneider Electric SE
• Danfoss Group

In this report, the profile of each market player provides following information:

• Company Overview and Product Portfolio
• Key Developments
• Financial Overview
• Strategies
• Company SWOT Analysis