• In July 2023, Rulmeca introduced a new composite roller made from glass-filled HDPE, designed for heavy-duty bulk-handling conveyors. The roller offers superior corrosion resistance, reduced weight, lower maintenance needs, and longer operational life.

• In 2022, Double E Company LLC acquired Daven Manufacturing LLC to enhance its roller production footprint. This strategic move strengthens Double E’s safety-focused roller solutions and expands its manufacturing capabilities in the converting industry.

In this report, the Composite Rollers Market has been segmented by Fiber Type, Resin Type, Application, End-Use Industry and Geography.

Composite Rollers Market, Segmentation by Fiber Type

The Composite Rollers Market has been segmented by Fiber Type into Glass, Carbon and Others.

Glass

The glass fiber segment holds the dominant share of the Composite Rollers Market, accounting for approximately 55%. These rollers offer an excellent balance of strength, durability, and cost-effectiveness, making them suitable for applications in paper, film, and textile industries.

Carbon

Carbon fiber composite rollers represent around 35% of the market due to their high stiffness, lightweight characteristics, and superior performance in high-speed operations. They are preferred in demanding environments such as printing, packaging, and steel manufacturing.

Others

The others segment, which includes aramid and hybrid fibers, contributes nearly 10% of the market. These specialized rollers are used in niche applications requiring enhanced heat resistance, reduced vibration, and specific performance features in extreme conditions.

Composite Rollers Market, Segmentation by Resin Type

The Composite Rollers Market has been segmented by Resin Type into Thermoset and Thermoplastic.

Thermoset

The thermoset resin segment leads the Composite Rollers Market with a share exceeding 60%. Known for their excellent thermal stability and resistance to deformation, thermoset-based rollers are widely used in high-load and high-temperature industrial environments.

Thermoplastic

The thermoplastic segment accounts for nearly 40% of the market, driven by increasing demand for recyclable and lightweight materials. These rollers offer better impact resistance and are easier to manufacture, making them ideal for automotive and consumer goods industries.

Composite Rollers Market, Segmentation by Application

The Composite Rollers Market has been segmented by Application into Conveyor Belts, Pallet Handling, and Heavy-Duty Transport.

Conveyor Belts

The conveyor belts segment dominates the Composite Rollers Market, accounting for over 55% of the global share. These rollers are preferred due to their lightweight, corrosion resistance, and low maintenance, especially in industries like mining, packaging, and food processing.

Pallet Handling

Pallet handling applications represent approximately 25% of the market. Composite rollers are essential in automated logistics and warehousing operations, offering smooth motion and reducing noise and energy consumption during pallet transportation.

Heavy-Duty Transport

The heavy-duty transport segment comprises nearly 20% of the total demand. These rollers provide durability and load-bearing capacity in demanding environments such as steel plants, airports, and marine terminals, enhancing operational efficiency.

Composite Rollers Market, Segmentation by End-Use Industry

The Composite Rollers Market has been segmented by End-Use Industry into Mining, Pulp & Paper, Textile, Film & Foil Processing and Others.

Mining

The mining sector is the leading end-use industry in the Composite Rollers Market, accounting for around 38% of global demand. These rollers are valued for their lightweight design and corrosion resistance, reducing energy costs and downtime in harsh environments.

Pulp & Paper

Pulp & paper applications hold approximately 22% of the market. Composite rollers help maintain high-speed operations and minimize vibrations, improving the quality and efficiency of paper processing and printing.

Textile

The textile industry contributes nearly 18% to the global share. Composite rollers offer precision and surface smoothness, enhancing fabric handling and minimizing damage during weaving, dyeing, and finishing processes.

Film & Foil Processing

Film & foil processing accounts for about 12% of demand. These rollers support high-speed and delicate operations, ensuring uniform material flow and reducing the chances of web breakage or distortion.

Others

The others category, including industries such as packaging and logistics, holds nearly 10%. Composite rollers in these applications improve efficiency and longevity in conveyor and handling systems.

Composite Rollers Market, Segmentation by Geography

In this report, the Composite Rollers Market has been segmented by Geography into five regions; North America, Europe, Asia Pacific, Middle East and Africa and Latin America.

Composite Rollers Market Share (%), by Geographical Region

North America

North America commands over 32% of the Composite Rollers Market, driven by established mining and paper industries in the U.S. and Canada. The region benefits from advanced material technologies and an increasing preference for energy-efficient industrial systems.

Europe

Europe accounts for approximately 26% of the market, with strong demand across pulp & paper, automotive, and packaging sectors. Environmental regulations and focus on reducing operational emissions are fueling the shift to lightweight composite rollers.

Asia Pacific

Asia Pacific dominates with a share of nearly 30%, led by rapid industrial expansion in China, India, and Southeast Asia. The demand for composite rollers is growing in mining, textiles, and logistics, supported by increasing manufacturing investments.

Middle East and Africa

Middle East and Africa contribute around 7% to the market. The region's mining, construction, and oil & gas activities create demand for durable, low-maintenance roller systems suited to extreme environmental conditions.

Latin America

Latin America holds a modest 5% share, driven by growth in the mining and pulp & paper sectors in Brazil and Chile. Economic development and infrastructure projects are expected to gradually boost the adoption of composite technologies.

This report provides an in depth analysis of various factors that impact the dynamics of Composite Rollers Market. These factors include; Market Drivers, Restraints and Opportunities Analysis.

Drivers, Restraints and Opportunity Analysis

Drivers

• Rising demand for lightweight material solutions
• Growing applications in mining and paper industries
• Improved energy efficiency across conveyor systems

• Enhanced durability and corrosion resistance features - The enhanced durability and corrosion resistance of composite rollers is a major growth driver for the market. Traditional steel rollers are prone to corrosion, especially in humid or chemical-prone environments, which leads to increased maintenance costs and frequent replacements. Composite rollers offer a significant advantage due to their non-corrosive nature, resulting in longer service life and reduced downtime for maintenance. This directly translates into cost savings and improved operational efficiency for end users.

  Industries such as mining, paper, and food processing require consistent operation under harsh environmental conditions. In such sectors, the ability of composite rollers to resist moisture, chemicals, and wear makes them highly desirable. Their resistance to abrasive conditions increases the overall lifecycle of conveyor systems and ensures continuous productivity, which is critical for large-scale operations.

  Additionally, composite rollers contribute to operational reliability. The material's ability to withstand mechanical stress without deformation ensures consistent performance over time. As industries look to reduce maintenance intervals and increase uptime, the switch to more resilient and lightweight rollers is becoming an industry standard.

  With environmental factors and total cost of ownership gaining greater importance, the long-term value proposition offered by composite rollers is compelling. Companies are increasingly making strategic investments in materials that not only enhance durability but also deliver sustainability benefits, further driving their adoption in global industrial sectors.

Restraints

• High initial production and installation costs
• Limited awareness in developing regions
• Design limitations for heavy-duty applications

• Challenges in retrofitting older systems - The challenges in retrofitting older systems with composite rollers pose a notable restraint in market expansion. Many existing industrial facilities have legacy conveyor systems that were designed for traditional steel rollers. Integrating composite alternatives often requires structural modifications or the use of custom fittings, leading to added complexity and expense.

  Operators are generally hesitant to overhaul or modify their existing setups unless the benefits clearly outweigh the costs. In cases where downtime for modifications is extended or expensive, companies may opt to delay or entirely forgo transitioning to composite solutions. This creates a significant barrier, especially in sectors that rely on continuous operation like mining or manufacturing.

  Moreover, there is a lack of standardized retrofitting kits or design guidelines for incorporating composite rollers into older conveyor infrastructure. This increases reliance on custom engineering solutions, which further inflates installation costs and timelines. Without streamlined retrofitting solutions, the uptake of composite rollers in certain market segments remains slow.

  To overcome this restraint, manufacturers must invest in versatile and modular designs that are easily adaptable to older systems. Building awareness and offering technical support for retrofitting can also help reduce friction in adoption. Until then, retrofitting limitations will continue to hinder the broader implementation of composite roller technology.

Opportunities

• Expansion in smart conveyor infrastructure
• Innovation in composite material technology
• Rising focus on industrial automation trends

• Increased adoption across emerging economies - The challenges in retrofitting older systems with composite rollers pose a notable restraint in market expansion. Many existing industrial facilities have legacy conveyor systems that were designed for traditional steel rollers. Integrating composite alternatives often requires structural modifications or the use of custom fittings, leading to added complexity and expense.

  Operators are generally hesitant to overhaul or modify their existing setups unless the benefits clearly outweigh the costs. In cases where downtime for modifications is extended or expensive, companies may opt to delay or entirely forgo transitioning to composite solutions. This creates a significant barrier, especially in sectors that rely on continuous operation like mining or manufacturing.

  Moreover, there is a lack of standardized retrofitting kits or design guidelines for incorporating composite rollers into older conveyor infrastructure. This increases reliance on custom engineering solutions, which further inflates installation costs and timelines. Without streamlined retrofitting solutions, the uptake of composite rollers in certain market segments remains slow.

  To overcome this restraint, manufacturers must invest in versatile and modular designs that are easily adaptable to older systems. Building awareness and offering technical support for retrofitting can also help reduce friction in adoption. Until then, retrofitting limitations will continue to hinder the broader implementation of composite roller technology.

Key players in Composite Rollers Market include:

• Interroll Group
• Rulmeca Group
• Rollex Group
• Lorbrand Composites
• Artur Küpper GmbH & Co. KG
• ABB Group
• Beijing HuaXiajieke Technology Co., Ltd
• LEWCO, Inc
• Megadyne Group
• Superior Industries

In this report, the profile of each market player provides following information:

• Company Overview and Product Portfolio
• Market Share Analysis
• Key Developments
• Financial Overview
• Strategies
• Company SWOT Analysis