Global Industrial Robotics Market Growth, Share, Size, Trends and Forecast (2024 - 2030)

The global industrial robotics market segment analysis unveils a comprehensive understanding of the various facets and applications of these advanced automation solutions across industries. Firstly, segmentation by robot type provides insights into the diverse categories of industrial robots, including articulated, SCARA, cartesian, and collaborative robots. Each robot type offers distinct capabilities suited for specific tasks and industries, such as articulated robots for welding and assembly and SCARA robots for high-speed assembly and pick-and-place applications. Understanding this segmentation enables businesses to select the most appropriate robot type to meet their unique manufacturing needs, optimizing efficiency and productivity.

Segmentation by application highlights the wide range of tasks that industrial robots perform, encompassing welding, material handling, assembly, painting, inspection, and packaging, among others. Each application segment represents a significant opportunity for automation, driving efficiency gains, quality improvements, and cost savings in manufacturing processes. By analyzing this segmentation, businesses can identify specific areas within their operations where industrial robots can deliver the greatest value, whether it's streamlining production lines, improving product quality, or enhancing workplace safety.

Segmentation by industry sheds light on the key sectors driving the adoption of industrial robotics, including automotive, electronics, metals, machinery, and food and beverage, among others. Each industry segment presents unique challenges and opportunities for automation, influenced by factors such as production volume, product complexity, regulatory requirements, and market dynamics. By understanding the specific needs and trends within each industry segment, businesses can tailor their robotics solutions to address sector-specific challenges and capitalize on emerging opportunities, thereby gaining a competitive edge in the market.

Global Industrial Robotics Segment Analysis

In this report, the global industrial robotics market has been segmented by Type, Payload, Application, Industry and Geography.

Global Industrial Robotics Market, Segmentation by Type

The Global Industrial Robotics Market has been segmented by Type into Traditional Industrial Robots, Articulated Robots, SCARA Robots, Parallel Robots, Cartesian Robots, and Others.

Traditional Industrial Robots represent a broad category encompassing a variety of robotic systems used in industrial settings. These robots are characterized by their versatility and adaptability, capable of performing a wide range of tasks including welding, assembly, material handling, and painting, among others. Traditional industrial robots serve as the backbone of automation in many manufacturing facilities, driving efficiency and productivity across diverse industries.

Articulated Robots are among the most widely used types of industrial robots, known for their flexibility and range of motion. With multiple joints and axes of rotation resembling a human arm, articulated robots excel in tasks requiring dexterity and precision, such as welding, assembly, and pick-and-place operations. Their ability to maneuver in complex environments makes them invaluable assets in automotive manufacturing, electronics assembly, and other industries requiring intricate manipulation of parts and components.

SCARA Robots, or Selective Compliance Articulated Robot Arms, feature a parallel-link structure that provides high-speed and precise horizontal motion while maintaining rigidity and stability. These robots are commonly used in applications such as assembly, packaging, and material handling, where speed and accuracy are paramount. SCARA robots offer advantages in terms of cycle time reduction and throughput optimization, making them ideal for high-volume production environments.

Parallel Robots, also known as delta robots, are characterized by their parallel kinematic structure consisting of multiple arms connected to a common base. These robots excel in high-speed pick-and-place operations, such as packaging, sorting, and material handling, where rapid and precise motion is essential. Parallel robots offer exceptional speed, accuracy, and repeatability, making them well-suited for applications requiring high throughput and efficiency.

Cartesian Robots, or gantry robots, utilize linear motion along orthogonal axes to perform tasks such as material handling, palletizing, and machining. These robots offer simplicity, stability, and high payload capacity, making them suitable for heavy-duty applications in industries such as automotive manufacturing, logistics, and machining. Cartesian robots are prized for their robustness and reliability in demanding industrial environments.

Global Industrial Robotics Market, Segmentation by Payload

The Global Industrial Robotics Market has been segmented by Payload into Up to 16 Kg, 16-60 Kg, 60-225 Kg, and More Than 225 Kg.

Robots designed for payloads up to 16 kg are commonly used in applications requiring precise handling of small to medium-sized components. These lightweight robots are often employed in tasks such as assembly, pick-and-place operations, and packaging in industries such as electronics, consumer goods, and pharmaceuticals. Their agility and versatility make them well-suited for applications where space constraints and delicate handling are paramount.

Moving up the payload spectrum, robots with a payload capacity ranging from 16 to 60 kg offer increased lifting capability, enabling them to handle larger and heavier objects with ease. These medium-duty robots find applications in industries such as automotive manufacturing, metalworking, and logistics, where tasks such as material handling, welding, and palletizing require robust and reliable automation solutions. With their higher payload capacity, these robots contribute to improved efficiency, throughput, and productivity in industrial operations.

In the 60 to 225 kg payload category, industrial robots are capable of handling even heavier loads, making them suitable for heavy-duty applications in industries such as aerospace, construction, and heavy machinery. These robots are deployed in tasks such as heavy material handling, machining, and assembly of large components and structures. Their robust construction and high payload capacity enable them to withstand the rigors of demanding industrial environments, providing reliable performance and productivity in heavy-duty applications.

At the upper end of the payload spectrum, robots designed to handle loads exceeding 225 kg cater to the most demanding industrial applications requiring lifting and manipulation of extremely heavy objects. These heavyweight robots are utilized in industries such as shipbuilding, foundries, and automotive manufacturing, where tasks such as lifting large castings, welding heavy components, and handling oversized materials are prevalent. With their exceptional lifting capacity and strength, these robots play a crucial role in streamlining operations, improving safety, and increasing efficiency in industries that deal with large-scale and heavy-duty production processes.

Global Industrial Robotics Market, Segmentation by Application

The Global Industrial Robotics Market has been segmented by Application into Handling, Assembling & Disassembling, Welding & Soldering, Dispensing, Processing, and Others.

Handling encompasses a broad spectrum of material handling tasks, including picking, placing, sorting, and transferring components, parts, and products within manufacturing and logistics operations. Industrial robots used for handling applications contribute to streamlining production processes, optimizing warehouse operations, and improving overall efficiency and throughput in industries such as automotive, electronics, and e-commerce fulfillment.

Assembling & disassembling represents another key application area for industrial robotics, involving the assembly or disassembly of components, parts, or products in manufacturing processes. Industrial robots deployed for assembling & disassembling tasks play a crucial role in automating repetitive and intricate assembly operations, ensuring precise fit and alignment of components, and reducing cycle times in industries such as automotive, aerospace, and electronics manufacturing. These robots enhance productivity, quality, and consistency in assembly processes, ultimately leading to improved product performance and customer satisfaction.

Welding & soldering applications are fundamental to industries such as automotive, construction, and metal fabrication, where joining metal components or structures is a critical manufacturing process. Industrial robots equipped with welding and soldering equipment perform precise and efficient welding and soldering operations, ensuring strong and reliable joints while reducing manual labor and improving workplace safety. These robots enable manufacturers to achieve consistent weld quality, optimize production throughput, and meet stringent quality standards in welding-intensive industries.

Dispensing applications involve the precise application of adhesives, sealants, coatings, or other fluids onto workpieces for bonding, sealing, or finishing purposes. Industrial robots equipped with dispensing systems offer accuracy, repeatability, and consistency in dispensing operations, ensuring uniform coverage and precise control over material deposition. These robots are used in industries such as automotive, electronics, and packaging for applications such as sealing seams, applying adhesives, and coating surfaces, contributing to improved product quality, durability, and aesthetics.

Processing applications encompass a variety of manufacturing processes such as machining, milling, cutting, and grinding, where industrial robots are used to perform precise and complex operations on workpieces. Whether it's machining metal components, cutting fabrics, or milling wood, industrial robots equipped with processing tools offer speed, accuracy, and flexibility in manufacturing processes, enabling manufacturers to achieve tight tolerances, intricate designs, and high-quality finishes in diverse industries such as aerospace, automotive, and woodworking.

Global Industrial Robotics Market, Segmentation by Industry

The Global Industrial Robotics Market has been segmented by Industry into Automotive, Electrical & Electronics, Chemical, Rubber & Plastic, Metal & Machinery, Food & Beverages, Precision Engineering & Optics Industry, Pharmaceutical & Cosmetics, and Others.

The automotive industry stands as one of the largest users of industrial robotics, employing robots for tasks such as welding, assembly, painting, and material handling in car manufacturing plants. Industrial robots play a crucial role in streamlining production lines, improving precision, and ensuring consistent quality in automotive manufacturing operations, contributing to the competitiveness and success of automotive companies worldwide.

The Electrical & Electronics industry represents another significant sector driving the demand for industrial robotics, particularly in the assembly, testing, and packaging of electronic components and devices. Industrial robots are utilized for tasks such as circuit board assembly, semiconductor packaging, and consumer electronics assembly, where precision, speed, and reliability are essential. By automating assembly processes and improving production efficiency, industrial robots enable electronics manufacturers to meet consumer demands for innovative and high-quality electronic products while reducing costs and time to market.

The Chemical, Rubber & Plastic industry relies on industrial robots for a wide range of applications, including material handling, injection molding, packaging, and quality inspection. Industrial robots play a vital role in optimizing production processes, ensuring consistent product quality, and enhancing workplace safety in chemical, rubber, and plastic manufacturing facilities. By automating repetitive and hazardous tasks, industrial robots contribute to increased productivity, reduced waste, and improved operational efficiency in these industries.

Industrial robots find applications in sectors such as Metal & Machinery, Food & Beverages, Precision Engineering & Optics, Pharmaceutical & Cosmetics, and others. In the Metal & Machinery industry, robots are utilized for machining, welding, and fabrication of metal components and structures. In the Food & Beverages industry, robots are employed for tasks such as packaging, palletizing, and food handling. In Precision Engineering & Optics, robots contribute to precision machining, metrology, and assembly of precision components and optical devices. In the Pharmaceutical & Cosmetics industry, robots are used for dispensing, filling, labeling, and packaging of pharmaceuticals, cosmetics, and personal care products. Overall, industrial robots play a critical role in driving innovation, efficiency, and competitiveness across a diverse range of industries, enabling manufacturers to meet the evolving demands of global markets and achieve sustainable growth and success.

Global Industrial Robotics Market, Segmentation by Geography

In this report, the Global Industrial Robotics Market has been segmented by Geography into five regions; North America, Europe, Asia Pacific, Middle East and Africa and Latin America.

Global Industrial Robotics Market Share (%), by Geographical Region, 2023

When segmenting the industrial robot market by functionality, key categories include soldering & welding, material handling, assembling & disassembling, painting & dispensing, and milling, cutting, & processing. Among these, soldering and welding, along with material handling, dominate, jointly accounting for 50% of the total market in 2022. Specifically, soldering and welding comprise 30% of the market share.

In 2022, the welding and soldering robotics market reached a valuation of USD 4.5 billion, projected to escalate to USD 8.9 billion by 2030. Meanwhile, material handling achieved a market value of USD 3 billion in 2022, with forecasts anticipating an ascent to USD 6.5 billion by 2030.

The automotive sector traditionally dominated industrial robot usage. However, data from the International Federation of Robotics (IFR) indicates a notable shift in 2020 when the electronics industry surpassed automotive in robot adoption. This trend continued through 2022, driven in part by the Covid-19 pandemic, which stimulated heightened demand for consumer electronics. By 2022, the electronics sector had adopted approximately 157,000 industrial robot units, marking a 14,000-unit increase from the prior year. In contrast, the automotive sector procured 136,000 units within the same period.

Beyond automotive and electronics, the IFR designates other significant sectors as the "general industry." This category encompasses metal & machinery, plastic & chemical products, food, and other unspecified sectors. Notably, nearly half (47%) of all industrial robot installations in 2022 occurred within this general industry category.

This report provides an in depth analysis of various factors that impact the dynamics of Global Industrial Robotics Market. These factors include; Market Drivers, Restraints and Opportunities Analysis.

Drivers, Restraints and Opportunity Analysis

Drivers

• Automation
• Productivity Enhancement
• Cost Reduction
• Precision and Consistency

• Industry 4.0 adoption - The adoption of Industry 4.0 technologies represents a significant transformation in the manufacturing landscape, ushering in a new era of digitalization, connectivity, and automation. Industry 4.0, also known as the fourth industrial revolution, leverages advanced technologies such as the Internet of Things (IoT), artificial intelligence (AI), big data analytics, and cloud computing to create smart, interconnected production systems. By integrating these technologies into manufacturing processes, companies can achieve unprecedented levels of efficiency, flexibility, and innovation, driving competitiveness and growth in today's fast-paced global economy.

  One key aspect of Industry 4.0 adoption is the implementation of IoT devices and sensors throughout the manufacturing environment, creating a network of interconnected machines, equipment, and assets. These smart devices collect real-time data on various aspects of production, including machine performance, product quality, energy consumption, and inventory levels. By harnessing this wealth of data, manufacturers gain valuable insights into their operations, enabling predictive maintenance, optimized resource allocation, and continuous process improvement.

  Artificial intelligence plays a central role in Industry 4.0 adoption, enabling machines and systems to analyze vast amounts of data, learn from patterns and trends, and make autonomous decisions in real-time. AI-powered algorithms can optimize production schedules, predict equipment failures, and identify opportunities for efficiency gains, helping manufacturers maximize productivity and minimize downtime. Moreover, AI enables the development of intelligent robotics solutions capable of performing complex tasks with precision and adaptability, further enhancing automation capabilities in manufacturing processes.

  Big data analytics is another critical component of Industry 4.0 adoption, allowing manufacturers to extract actionable insights from large and diverse datasets. By analyzing historical and real-time data, companies can identify inefficiencies, trends, and opportunities for optimization across their supply chains and production operations. These insights drive informed decision-making, enabling manufacturers to optimize inventory management, improve production planning, and respond quickly to changing market demands, ultimately enhancing agility and competitiveness.

Restraints

• Initial Investment Costs
• Integration Challenges
• Skilled Labor Requirements
• Safety Concerns

• Regulatory Compliance - Regulatory compliance is a critical aspect of manufacturing operations, ensuring that companies adhere to laws, regulations, and industry standards governing product safety, quality, and environmental sustainability. Compliance with regulations is essential for protecting consumers, employees, and the environment, as well as maintaining the reputation and integrity of the business. In the manufacturing sector, regulatory requirements vary significantly depending on factors such as the industry, geographic location, and the type of products being produced. Therefore, companies must stay abreast of relevant regulations and standards and implement robust compliance management systems to ensure adherence and mitigate risks.

  One key area of regulatory compliance in manufacturing is product safety and quality standards. Governments and regulatory agencies impose strict requirements to ensure that manufactured products meet specific safety and quality standards, protecting consumers from harm and ensuring product efficacy and reliability. Compliance with standards such as ISO 9001 for quality management and ISO 13485 for medical devices is essential for demonstrating adherence to best practices and regulatory requirements, enhancing customer trust and confidence in the products.

  Environmental regulations also play a significant role in manufacturing compliance, governing the management of hazardous substances, waste disposal, energy consumption, and emissions. Compliance with environmental regulations such as the European Union's REACH regulation on chemicals or the U.S. Environmental Protection Agency's (EPA) regulations on air and water pollution is essential for minimizing environmental impact and promoting sustainable manufacturing practices. Companies must implement strategies for reducing waste, conserving energy, and minimizing pollution to comply with environmental regulations and demonstrate corporate social responsibility.

  Labor regulations and workplace safety standards are another critical aspect of manufacturing compliance, governing employee rights, working conditions, and occupational health and safety. Compliance with regulations such as the Occupational Safety and Health Administration (OSHA) standards in the United States or the Health and Safety Executive (HSE) regulations in the United Kingdom is essential for ensuring a safe and healthy work environment, preventing workplace accidents and injuries, and protecting employee well-being. Companies must implement training programs, safety protocols, and risk management measures to comply with labor regulations and promote a culture of safety and compliance.

Opportunities

• Emerging Markets
• Industry-Specific Customization
• Growth in Automation
• Adoption of Collaborative Robotics

• Advanced Technologies (AI, IoT) - Advanced technologies such as Artificial Intelligence (AI) and the Internet of Things (IoT) are driving transformative changes in the manufacturing industry, unlocking new opportunities for efficiency, productivity, and innovation. AI, powered by machine learning algorithms, enables machines and systems to analyze vast amounts of data, learn from patterns, and make autonomous decisions in real-time. In manufacturing, AI algorithms can optimize production schedules, predict equipment failures, and identify opportunities for process improvement, enabling manufacturers to maximize efficiency and minimize downtime. Moreover, AI enables the development of intelligent robotics solutions capable of performing complex tasks with precision and adaptability, further enhancing automation capabilities in manufacturing processes.

  The Internet of Things (IoT) revolutionizes manufacturing by connecting machines, equipment, and assets through a network of sensors and devices, enabling real-time monitoring, data collection, and analysis. IoT devices collect data on various aspects of production, including machine performance, product quality, energy consumption, and inventory levels, providing valuable insights into operations. By harnessing IoT technology, manufacturers gain visibility into their production processes, enabling predictive maintenance, optimized resource allocation, and continuous process improvement. Moreover, IoT enables the development of smart factories, where interconnected machines and systems communicate and collaborate to optimize production workflows and adapt to changing market demands.

Key players in Global Industrial Robotics Market include :

• Mitsubishi Electric
• Kawasaki Heavy Industries
• Denso Corporation
• Nachi-Fujikoshi
• Seiko Epson
• D-rr
• Universal Robots
• Omron Adept
• B+M Surface Systems
• Stdubli
• Comau

In this report, the profile of each market player provides following information:

• Company Overview and Product Portfolio
• Key Developments
• Financial Overview
• Strategies
• Company SWOT Analysis